Sources: Aluminum Association data are used for generation of aluminum packaging and recycling of aluminum cans. *dzg&;RIhi? All rights reserved. Despite its repetitive nature, this exercise presupposes a certain level of risk for product damage. Get a deep dive into our standards, chapter-by-chapter, individually or as a team. Get a Free Quote. Improper and fluctuations in relative humidity can be seen in: These can result in the box structure breaking down, leading to a reduction in strength and, eventually, failure. Beginning in 2009, the Glass Packaging Institute provided production data. zN.V``SY%`pz~QCl.tn.qsxCl.#/Wy p+Sfezaq~k{s4v CO=4=\{xz2>E)`gL'E&"J/_ Y(LtW2iwSJ,^NFivB='VXmdn&pSFgF$nrJefpUh^o_42qAP9*+zLQ9uqWZjDE5RSSRA)xj. Some easy-to-overlook culprits are storage and handling practices. Climate and geography can be significant contributors to product damage. Sources: American Chemistry Council and National Association for PET Container Resources (NAPCOR). The results clearly indicated that 8-12% moisture content is most suitable for corrugated board need to taken into consideration by manufacturers as well as printers. Please be aware that cardboard boxes and or cardboard shelving units should not be allowed or found in areas such as: OR storerooms Central Supply Clinical areas Also, do not use cardboard boxes to store items in a dirty utility room. And unfortunately, humidity is one factor that cannot always be controlled. Functionally, corrugated becomes brittle and crinkly. Berry et al., 2019; Peleg, 1993), and thus the value of EMC (equilibrium moisture content, kg/m 3 ) is estimated by using the PFP model as shown in Equation (15 We remember those who have lost their liv From their unique branding depicting the legend of the '@BlastedChurch' to their award-winning wines & strong commu On the one hand, the story of Okanagan Falls, BC, winery Blasted Church Vineyards is similar to many others in the region. This Standards FAQ was first published on this date. Learn about the development and implementation of standardized performance measures. Excessive moisture or water can soften or dissolve the corrugating adhesive, causing delamination; a box that literally falls apart won't offer much protection. The data below are from 1960 to 2018, relating to the total number of tons of steel containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Stay up to date with all the latest Joint Commission news, blog posts, webinars, and communications. Stack boxes only on smooth, clean surfaces. Sustainability has increased the popularity of corrugated comprising recycled content. Wood packaging includes mostly wood pallets, as well as wood crates. A dash in the table means that data is not available. Heat can also reduce the moisture content of corrugated boxes, making them brittle. This method, however, makes it difficult to keep the load intact during handling. Those unit loads can be unstable and therefore hazardous, since they can collapse on their own and more probably under a superimposed load. The tear-resistant qualities of corrugated cardboard are hard to beat and they have the added advantage of guarding against moisture, so food items are kept fresh. During the day, the warmer air picks up moisture, and as the air cools in the evening, it releases it as dew. Official websites use .gov JavaScript appears to be disabled on this computer. Remember, without the lowly corrugated box, the product cannot be shipped! Checkout our packaging and processing solutions finder, ProSource. Excessive moisture or water can soften or dissolve the corrugating adhesive, causing delamination; a box that literally falls apart wont offer much protection. <> Learn about the "gold standard" in quality. Corrugated never should be stored in direct contact with the floor as that invites contamination and damage from a variety of sources. Wrong! In 2018, paper and paperboard (cardboard) materials comprised the largest component of municipal solid waste (MSW). Boxes and containers may have been exposed to unknown and potentially high microbial contamination. FEFCO Technical Specifications for Converting Equipment_V1.2is meant to support all those in the industry who are involved in selecting converting machines, defining the specifications of the machines, commissioning the machines and using them after installation. According to industry numbers, corrugated is utilized for 95% of packaged goods, with boxes (i.e. There are three main causes of compression-loss when palletizing boxes: Pallet Overhang, Wooden Pallets, and Interlocked Stacking Patterns. The result is known as moisture resistant adhesive (MRA). Even stretching the limits of extreme accountability, its virtually impossible for an inanimate objectsay, a case of twenty-four 18oz cans of cornto heed a common warning: Travel at your own risk., Or even the caution Items may shift during loading.. Knowing this, corrugated board manufacturers add small amounts of resins to the adhesive to give it moisture resistance. NEW: Auditors need to renew certification documents every 5 years. In general, the less moisture there is residing in the board, the stronger the board will be and the longer it will hold its . On the surface this number might seem small, but the ramifications can be quite large. First, learn whether the damage occurred in manufacturing, distribution or in transit. Studies have shown that corrugated under a constant load with cycled moisture has experienced accelerated creep or deformation of the material, leading to premature box failure. Regardless of the percent of recycled content, the resulting corrugated is not as strong as its counterpart comprised of virgin material. From travel distance to changes in road conditions and elevation, transportation can have wide-ranging effects on the level of product damage. Less-than-ideal or fluctuating conditions reduce their effectiveness and shorten their useful life. Container and packaging products, especially corrugated boxes, are among frequently recycled products. See how our expertise and rigorous standards can help organizations like yours. <>/XObject<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Not only do you need to provide strong, durable corrugated boxes that can withstand drops and movement during transportation, but they must also be able to withstand various weather conditions including snow and rain. In establishing practices meant to assure that corrugated is fit for its intended purposes, the guidelines are, Keep out of reach of hazardous conditions, and, Handle with care., _____________________________________________________________________________________________, Sterling Anthony is a consultant, specializing in the strategic use of marketing, logistics, and packaging. % We know, boxes are not rocket science. line startup. This can be done by using a stretch wrap machine, or by simply spiral wrapping the load by hand. }]'YfN U zQnh)=nozo3gip&I|-5S|G~x?SAYY?\YX5~Z0oE8f6:34cw& XvZ-r) 4xB*vtlZsvq{ s8eSp|GcS*=hX f+*Pga!,#`~PT(9Ux]Ep|%P?>/+|xI 2$J[sASSt!X%PE$tC]a =J@5.F2` q p-"Aw;q^0rDNQNdS0Z"'Szt#c7Fz{DTm+p?iKB0)i:,3bJA41) However, a troubling trend has emerged. We also collaborate with our supply chain partners to develop the optimal packaging materials for your specific needs. the moisture content of box board paper is (12 4)% moisture content is the moisture content in the paperboard, expressed in percentage, and the calculation formula is: moisture content = (original weight of sample - weight of sample after drying) 100% /original weight of sample Looking for other information? In fact, up to 15% of compression strength may be destroyed. %PDF-1.5 Additionally, about 13.4 percent of the glass containers and packaging waste generated was combusted with energy recovery, while the remainder (55.4 percent) was landfilled. We can make a difference on your journey to provide consistently excellent care for each and every patient. Source: Paper and Paperboard information is from the American Forest & Paper Association. You need to be laser focused on specific targets, so you know exactly where to make improvements. It is estimated that recycling of HDPE natural bottles (e.g., milk and water bottles) was 220,000 tons, or 29.3 percent of generation. Paperboards were subjected to WVTR test for 7 days at 22C temperature, 55% humidity and 42C temperature, 85%humidity values using Thwing-Al-bert EZ-Cup Vapometer Permeability Cups. Damage to. This article will use the word corrugated to refer to boxes in the KD (knocked-down) position, in contrast to the erected box. Boxes under stress from a load, such as stacked on a pallet, are even further impacted by increased humidity. <> Another area to examine is the force-to-load measurement, or the amount (in lbs.) The boxes provide the intended protection against damage, leakage or other loss. Easy Way to Analyze Moisture Content of Corrugated Boxes During production of corrugated boards, manufacturers often face a unique problem caused by inaccurate control of moisture; if the moisture content of the corrugated box is higher, it may leads to collapsing of the box. Sources: USDA Forest Service Southern Research Station and Virginia Polytechnic Institute. If your boxes are crushing while stacked in your facility, or if you are planning to send product to areas where high humidity is prevalent, please contact us and allow FlexPAC to help you find the right solutions to your problems. Pallets should be of quality construction; otherwise, splinters, protruding nails, and other defects can inflict damage. <>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Those variables aside, if high humidity is harmful, water is ruinous; therefore, under no circumstances should corrugated be stored outdoors, no matter the overhead protection. However, over time, cases can shift, creating a gap that can lead to product damage. Editorial changes only: Format changes only. The total generation of paper and paperboard in MSW was 67.4 million tons in 2018, which was 23.1percent of total MSW generation that year. Container and packaging products, especially corrugated boxes, are among frequently recycled products. Please see the EPA Methodology Document for further information on estimating the generation and management of paper and paperboard. In 2018, the recycling rate of generated packaging and containers was 53.9 percent. The multipliers can be used to calculate compression loss for specific situations. Copyright 2022 FlexPAC Web Design by Roundpeg, To get all the tips on corrugated boxes, read our blog on, Click to share on Facebook (Opens in new window), Click to share on Twitter (Opens in new window), Click to share on LinkedIn (Opens in new window), Click to email a link to a friend (Opens in new window). That doesnt automatically mean that a company needs to go an energy-intensive route via ambient-control devices. Box users make major investments in the development, production and promotion of their products. Some of these include polyethylene terephthalate (PET) soft drink and water bottles, high-density polyethylene (HDPE) milk and water jugs, film products (including bags and sacks) made of low-density polyethylene (LDPE) and other containers and packaging (including clamshells, trays, caps, lids, egg cartons, loose fill, produce baskets, coatings and closures) made up of polyvinyl chloride (PVC), polystyrene (PS), polypropylene (PP) and other resins. Store boxes off the floor, on pallets or other flat dunnage. What is The Joint Commission's position on managing cardboard or corrugated boxes and shipping containers? Whether the unit load is columnar or interlocking, whats desired is that the boxes stack in aligned fashion, something made less probable by boxes that are out-of-square. Many important moisture processes within corrugated packaging during optimal shipping conditions were investigated and these provide useful base-line information for . The construction of a box can become even more complicated for dangerous goods. FEFCO has updated the GMP (Good Manufacturing Practice) document in March 2020. Relative humidity regularly varies between 30 to 90 percent depending on location . it can guarantee consistent hygienic conditions within a controlled production process. The type of dunnage selected depends on the type of shipment and the other packaging materials being used, as well as convenience and price. Heat can reduce the moisture content of corrugated boxes, making them brittle. All-in-one pharma carton printer streamlines production process, Improve line with portable high-speed cameras, Pepsi, Fanta Consider Digital Space in Spate of Soda Facelifts. A key element of this strategy is a root cause analysis, which reveals the where, what, why aspects of product damage, setting the stage for impactful, money-saving improvements throughout the supply chain. Approximately 20.6 percent of the other miscellaneous packaging was combusted with energy recovery, while the majority was landfilled (79.4 percent). This situation can be much like a double-edged sword. In 2018, approximately 32.1 million tons of corrugated boxes were recycled out of 33.9 million tons of total paper and paperboard recycling. For example, at 50% relative humidity (RH) a corrugated box is at 80% of its potential stacking strength. 2 0 obj stream Because corrugated is hygroscopic, the relative humidity of the storage area should be maintained within favorable tolerances. After recycling, the combustion of corrugated boxes was 230,000 tons, and landfills received 940,000 tons in 2018. Store boxes flat from the time they are received until they are ready for use. The data below are from 1960 to 2018, relating to the total number of tons of plastic containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. The porosity of wood fibers, which is what corrugated boxes are made of, allows it to absorb and release moisture, a phenomenon that isknown as hygroscopy. Find the exact resources you need to succeed in your accreditation journey. Reflects new or updated requirements: Changes represent new or revised requirements. Contact us to get started on your next project. Moisture produces unsightly staining. Review only, FAQ is current: Periodic review completed, no changes to content. The recycling rate of PET bottles and jars was 29.1 percent in 2018 (910,000 tons). The logical question one would ask, then, Is all the packaging thats being used necessary? In many cases, the answer is no. The corrugated board is considered as the second most used packaging material and the world's environmentally acceptable solution for packaging, with wide range of applications. Another option would be to use corrugated pallet liners to cover the bottom of the pallet (pallet deck) to make it a solid surface. With the space between deckboards on a wooden pallet averaging 1-4 inches, it is common that the bottom of the box is not being entirely supported. Humidity varies by region and season, a fact intuitively grasped by all. Conveying, Feeding, and Handling Playbook, Packaging World News Roundup: Bottles and Cans, Packaging World News Roundup: Co-Packing and Manufacturing, Packaging World News Roundup: Contract Packaging. This may require storage away from doorways that are opened frequently. He can be reached at[emailprotected]. Water is used in the corrugated board production and aids in creating the liner board, forming the flute structure, and as part of the starch adhesive that combines them. . FEFCO Corrugated Packaging Recyclability Guidelines - design for circularity. x=Fr?n[A]8)J$e;C`Dr6+W].yz}uw\|n=o+1WLyVY)Ww|n{_|zhz Containers and packaging are used in the shipping, storage and protection of products. Learn how working with the Joint Commission benefits your organization and community. Box 43176; Detroit, MI 48243; 313-531-1875 office; 313-531-1972 fax; sterlinganthony1@sbcglobal.net; www.pkgconsultant. At the single-facer, it is heated, moistened, and formed into a fluted pattern on geared wheels. Fluctuations in humidity can impact it even further. The corrugated industry produces the N1 transport packaging in the world. Higher humidity levels can drastically affect corrugate strength. And the resulting higher cost is passed on to the consumer. Each component of the supply chainpackage design, manufacturing, transportation, warehousing/distribution, retail support, retail operationsas well as Mother Nature herself can be a source of damage. 1 0 obj As much as can be said about the benefits of using mechanical means to get corrugated in and out of storage, there are times when corrugated is handled manually, for example, a worker carrying a bundle (perhaps held together by plastic straps). Containers and packaging products in MSW are made of several materials: paper and paperboard, glass, steel, aluminum, plastics, wood, and small amounts of other materials. Share sensitive information only on official, secure websites. AutomationDirects Contrinex small rectangular inductive proximity sensors are available in sizes12mm x 27mm x 6.5mm and 12mm x 27mm x 12mm. A .gov website belongs to an official government organization in the United States. Colder temperatures hold less moisture. Therefore, it is worth protecting your inventory of empty corrugated boxes to ensure that: Guidelines for proper handling and storage of empty boxes, developed by theFibre Box Association and the Packaging Machinery Manufacturers Institute, have been summarized and presented below.

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